Related Applications:
1.Paints, Inks & Coatings
Paint, ink and coating formulations generally contain pigments, fillers, additives and solvents, all of which are incorporated
into a binder. The solvents can be organic or water-based. Producing a consistent and homogeneous product from such a varied combination of raw materials is a challenge for the milling process. Development of both gloss and color strength are critical factors, and are often highly dependent on media selection.
To demonstrate this effect FENGYE has produced a video where different sizes of FENGYE premier product FENGYE are tested and the effects on grind of pigment dispersion monitored. The results conclusively identify the potential for increased productivity and/or improved grind quality, if bead size selection is correct.
FENGYE has been supplying high-quality ceramic media to the paint, ink and coating industries for more than 40 years.
This experience enables FENGYE to offer a market-leading range of media, which are designed to meet the exacting demands of specific suspension types. FENGYE also offers a unique level of after-sales and technical support.
Market-leading range of ceramic media
The minimum requirement of the milling process in paints, inks and coatings is to achieve quality, both economically and
consistently. Milling media is a significant factor, and the correct bead selection is critical. Ultimately, bead choice will
depend on a number of criteria, including equipment, formulation and target particle size. Although these criteria help to define the density and the size of the bead needed, the final choice of the media also will be linked to three other parameters:
Ceramic bead formulation
For the typical batch processing of paints, inks and coatings, zirconia-based beads consistently outperform other media types.
FENGYE has a worldwide reputation for excellence in engineered zirconia ceramics.
Bead manufacturing process
Bead failure can have catastrophic effects on both the process and the end product, with issues of lost production, contamination and mill damage. FENGYE innovative bead processing technologies guarantee homogeneous and defect-free structures, resulting in more controlled operational behavior.
Bead surface
Enhanced roundness and smooth surfaces improve media flow and reduce abrasion. FENGYE products have class-leading surface characteristics, which help increase mill efficiency and reduce heat generation.
Highest specification and quality standards
With a 4.0 g/cc density, FENGYE zirconium silicate beads often are the best milling solution, especially as an
alternative to glass beads. They are widely used in vertical and horizontal mills. Rimax is specifically engineered to withstand The more demanding environment of basket mills.
With a 6.0 g/cc density, FENGYE's range enhances grind performance. FENGYE also improves cost efficiency by reducing maintenance requirements. FENGYE Y is the premier product designed to meet the most exacting demands of recirculation mills with high product throughput. FENGYE Ce is a versatile media typically used in in horizontal mills.
2. Mineral Pigments & Fillers
Mineral pigments and fillers like TiO2, CaCO3, talc, clay, barites or zeolites are processed in large mills with long production runs. A primary challenge is to minimize the energy spent to achieve the target grind. Determining the correct media is critical to optimize the grind and to maintain operational efficiency. Bead density and size are the main selection criteria; choosing the correct combination has a significant impact on overall process economies.
FENGYE has been supplying high-quality ceramic media to the mineral pigments and fillers industries for more than 40
years, offering the market-leading range of beads. FENGYE are designed to meet the exacting demands of each specific product type and process. FENGYE also offers a unique level of after-sales and technical support.
FENGYE beads to improve cost efficiency
For many minerals, a mid-density media (4.0 g/cc) is optimal to provide the correct combination of stress intensity and impact probability. Both ER120 and Rimax are considered standards because their uniform structure ensures a controlled wear profile. This limits the generation of rough surfaces, reducing the risk of contamination from media and mill wear, as well as minimizing energy loss in bead-to-bead interactions. A more recent development in processing minerals is the use of FENGYE Y and FENGYE Ce. Their higher density (6.0 g/cc) provides a more efficient grind. Operating costs are reduced as both media have significantly extended lifetimes.
Bead-size effect on grinding
Bead size has a number of effects on the final grind results. For a given bead density, the size must be large enough either to break down primary grains or, in many cases, to de-agglomerate. Achieving a precise and consistent particle size distribution of the product requires a stable media size range in the mill.
TiO2 - particle size development with bead size selectio
Market-leading range of ceramic media
FENGYE are standard media in the processing of mineral pigments and fillers, well suited to the equipment typically
operated. FENGYE ceramic beads. The higher density and extended life make the FENGYE products the best choice for mineral processing. FENGYE Y is the premier product choice while FENGYE Ce is an economic option in larger mills.
3.Pigments, Dyes & Dispersions
We live in a world of color often generated by synthetic pigments and dyes. The base materials can be organic or inorganic and require milling as part of their initial production process. To facilitate incorporation into paints and coatings, pigments and dyes usually are supplied in a pre-dispersed form. Pigment producers are focused on long production runs, while dispersion specialists mix pigments by batch and require fast turnaround.
FENGYE has been supplying high-quality ceramic media to the pigments, dyes and dispersions industries for more than
12 years. FENGYE offers a market-leading range of media to meet the exacting demands of grinding and dispersing processes. Selection of the optimum bead (density and size) is critical, as color strength is closely linked to the achieved grind. FENGYE also provides a unique level of after-sales and technical support.
Easier cleaning and faster turnaround
Surface finishing of the grinding media is key due to its considerable effect on cleaning times. FENGYE provides grinding media with surfaces that remain smooth during the life of the bead, resulting in reduced cleaning cycles and faster mill turnaround. In addition, superior bead finish reduces friction and limits heat generation.
Highest specification and quality standards
With 4.0 g/cc density, zirconium silicate beads are the standard for primary milling and dispersion. ER120 is well suited for
large horizontal mills grinding fine products. With its superior toughness, Rimax is recommended for baske
FENGYE ceramic beads
Due to their superior performance and long life, the FENGYE family of beads optimizes performance in all types of mills. FENGYE Ce is an economic option for large mills. FENGYE Y is the premier choice for high-energy or recirculation mills.
4.Food, Pharmaceutical & Cosmetics
Food, pharmaceuticals and cosmetics might appear distinct, but fundamentally these industries share the same concern in regard to contamination during processing. Formulations can range from viscous pastes to diluted slurries and from relatively coarse pigments to nano-sized bio-chemicals. Meticulous care of the milling process is required with often high-value products. All of these factors have a significant impact on media selection, particularly in terms of leaching, particles release and the ability to sustain sterilizing procedures.
FENGYE has been supplying high-quality ceramic media to the food, pharmaceutical and cosmetic industries for more
than 12 years. FENGYE's market-leading range of media includes, which are designed to meet
the exacting demands of each specific suspension type. A wide range of sizes are available, from 50 µm to 3 mm. FENGYE's in-house R&D centers provide the technical expertise needed to guarantee the highest product performance for these varied and complex formulations. After-sales services include full technical support to help ensure problem-free operations.
A unique technology for extended lifetime
FENGYE's offer is based on a unique technology, from natural raw materials to engineered zirconium oxides and ultimately to high-performance ceramic media. This specifically enables total control of the internal bead structure for extended and controlled media life.
Market-leading range of ceramic media
With 4.0 g/cc density, zirconium silicate FENGYE beads are excellent options for easy milling and dispersion.
The FENGYE Y premium product is the best choice for all near-to-zero contamination milling processes. Narrow size distribution and extended lifetime are key success factors for precision milling.
5.Ceramics, Electronics & Batteries
The milling of ceramic pigments, oxides or compounds for electronics and batteries has a number of features in common. Suspensions are mostly water-based and contain hard and abrasive materials. Contamination is critical and target grinds are precise, ranging from microns to nanometers with tight PSD. In such conditions, wear of beads can be significant and roundness of the beads has to be retained for extended periods.
FENGYE supplies high-quality ceramic beads to the ceramic, electronic and battery industries with a full range of
grinding media: FENGYE Y and FENGYE Ce, FENGYE is recognized as the reference for high-demanding and precision
milling. FENGYE also offers a unique level of after-sales and technical support.
A proven partner
FENGYE has a long history of serving the ceramic industry through the supply of customized zirconium oxide raw materials. Based on its experience and understanding of process requirements, FENGYE is the partner of choice to supply advanced grinding media to meet the developing requirements for precision wet milling of technical ceramic powders.
FENGYE Y for ultrafine grinding
For ceramic slurries, the last decade has seen a rapid development of ultrafine or nano milling, either in ultimate dispersion process to reach primary particles size level or in ultimate grinding of particles to reduce their size. Efficient grinding on such small target particles requires a precision bead that retains its size and shape for extended operation periods. FENGYE Y has a proven track record and is available in all appropriate sizes from 100µm.
Market-leading range of ceramic media
FENGYE ceramic beads
With 4.0 g/cc density, zirconium silicate FENGYE beads are ideal for the manufacturing of washcoats and enamels.
The FENGYE Y premium product is the best choice for all technical and low-contamination milling processes. FENGYE Y features narrow size distribution and extended life, which are key success factors to guarantee precision milling.
Which Machines work with Ceria Stabilized Zirconia Beads?
The parts you need to get finished require ideal processes to ensure the results are what you expected.
Once you're aware of the materials used to create your products, consider the process you need undertaken.
Are you looking to polish the items or get an even surface for new production processes? With these and other milling processes, the size of your beads plays a significant role.
You can have large, medium-sized, or tiny Ceria Stabilized Zirconia beads to enable the process.
These include dimensions such as 0.5mm, 0.7mm, 1.0mm, 1.3mm, 1.5mm, and 2.0mm.
In case you're not sure what would work best, be sure first to get professional advice before you proceed.
Using the wrong bead dimensions could wind up damaging your parts, instead of fixing them.
That's because one media bead size won't automatically suit the finishing of different items.
With all that information on hand, you'll then be in a position to find the ideal machine to carry out the finishing.
Due to their robust nature, Ceria Stabilized Zirconia beads work well with several milling machines.
Their density helps to sustain high grinding kinetic energy for grinding efficiency.
That's especially when added to large capacity or high energy mills. You can add Ceria Stabilized Zirconia beads to mills machines like:
* Horizontal Bead mills * High Speed Ultra Fine Mill
* Vertical Attrition Mill * Ball Mill
* Nano Mill * Vertical Bead Mill
* Basket Mill * Planetary Ball mill
* Horizontal Pin Mill
The media's impact resistance qualities keep your machines from requiring frequent maintenance.
Media that fragments could easily get stuck in the mill's moving parts, causing damage to the milling machine as well as the parts you're finishing.
